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ausmelt smelting and converting

Ausmelt® TSL Process - Metso Outotec

Central to the Metso Outotec Ausmelt® TSL process is the use of a vertically suspended lance submerged in the slag layer of the molten bath. Injection of fuel and process gases (air and oxygen) result in significant bath agitation and mixing, delivering a high-intensity, dynamic smelting process with highly specific smelting

Ausmelt Smelting: Part Three :: Total Materia Article

The technical feasibility of recovering copper, nickel and cobalt from smelting and converting slags using Ausmelt’s top-submerged lancing process has been demonstrated at the pilot-plant scale and in several commercial applications. Process conditions may be tailored to achieve the maximum economic recovery of valuable metals and to yield a ...

MOLTEN - LAYER REACTOR FOR COPPER SMELTING AND

bath smelting or in the gas jet immersed in the bath, such as in the Ausmelt process. In a new concept of reactor for smelting and converting, a different approach has been taken: instead of forming a reacting flame like in flash or cyclone processes or a reacting bath like in Ausmelt or El Teniente reactors, all reaction occurs in a molten layer

(PDF) Ausmelt C3 converting - ResearchGate

A notable exception however is the Ausmelt Continuous Copper Converting (C3) technology which has focused on operation with ferrous-calcium-silicate or loosely called olivine type slags.

Ausmelt® TSL Furnace - Metso Outotec

Product handling options include various tap-hole arrangements depending on the process application, or continuous removal of the molten furnace contents via an Outotec Ausmelt TSL Furnace weir. The optimized Outotec Ausmelt TSL Furnace can be constructed on site or supplied as a modular delivery to enable rapid installation.

The application of Ausmelt technology to base metal ...

an Ausmelt installation by comparison with an alternative type of furnace with the same smelting capacity. As noted previously, the specific smelting rate per square metre of hearth area is an order of magnitude greater for an Ausmelt furnace than for a reverberatory unit. In most smelters, additional buildings and ancillary equipment are added ...

(PDF) AUSMELT TECHNOLOGY-DEVELOPMENTS IN COPPER

Ausmelt smelting and converting integrated flow sheet. In 2003 , the first of two Ausmelt batch convert ing furnaces were commissioned as part o f the moder nisat ion a nd exp ans ion o f Anglo ...

OUTOTEC SMELTING SOLUTIONS FOR THE PGM INDUSTRY

The Outotec Ausmelt Nickel Converting Process is used for the converting of low-grade matte into high-grade matte and is used in the Anglo Platinum Converting Process (ACP) in Rustenburg, South Africa. The variation in nickel sulphide concentrate properties presents challenges in the smelting

MOLTEN - LAYER REACTOR FOR COPPER SMELTING AND

bath smelting or in the gas jet immersed in the bath, such as in the Ausmelt process. In a new concept of reactor for smelting and converting, a different approach has been taken: instead of forming a reacting flame like in flash or cyclone processes or a reacting bath like in Ausmelt or El Teniente reactors, all reaction occurs in a molten layer

Ausmelt / Isasmelt Matte Smelting: Part One :: Total ...

Both Ausmelt and Isasmelt smelting are based on the technology developed at CSIRO in the 1970's. Basic Operations. Ausmelt/Isasmelt copper smelting entails dropping moist solid feed into a tall cylindrical furnace while blowing oxygen-enriched air through a

OutOtec HydrOmetallurgical Nickel PlaNts aNd PrOcesses

metallurgical plants and processes, such as flash smelting, direct flash smelting and converting (DON), Ausmelt nickel smelting and converting, and slag cleaning furnaces. Outotec offers unique technology solutions including laboratory testing, engineering and delivering proven unbeatable service and support. We are committed to

Review of copper pyrometallurgical practice: today and ...

Oct 01, 2003 The Ausmelt system was proven successful for the smelting of copper concentrates and conversion to blister within the same vessel. The Ausmelt furnace consists of a totally enclosed refractory lined vessel which employs a lance to inject fuel and air into the molten bath.

Copper Scrap - an overview ScienceDirect Topics

Smelters with Ausmelt/Isasmelt, Mitsubishi, Noranda, reverberatory, and top-blown rotary converter smelting furnaces are particularly effective. Scrap is also extensively recycled to the converters in primary smelters. The heat from the converter's exothermic Fe and S oxidation reactions is particularly useful for melting scrap, especially if ...

COPPER CONCENTRATES: SMELTING TECHNOLOGIES

• Until 2000’sflash smelting technology represent most of the smelting preferences in new operations. • Since, most of the new smelter prefer bath smelter, mostly Ausmelt/Isasmelt® furnaces and Chinese reactors. 3 8 13 8 9 6 3 4 3 0 2 4 6 8 10 12 14 Before 1980 Between 1980 - 2000 After 2000 s Smelting technologies through time Bath ...

澳斯麦特喷枪 - Outotec

专利喷枪设计旨在用喷枪外部形成的冻结渣层，防止其在炉内操作期间被损坏和快速磨损。奥图泰澳斯麦特喷枪由奥图泰澳斯麦特喷枪处理系统固定就位，该系统可在炉内支撑和定位正在使用的喷枪。

Extractive Metallurgy of Copper - Mark E. Schlesinger ...

The modern coverage of the work includes bath smelting processes such as Ausmelt and Isasmelt, which have become state-of-the-art in sulfide concentrate smelting and converting. Drawing on extensive international industrial consultancies within working plants, this work describes in depth the complete copper production process, starting from ...

SiroSmelt – CSIROpedia

Batch copper converting is carried out in an Ausmelt reactor at the Tongling Jingchang Copper smelter in China, and Ausmelt has also developed the so-called C3 continuous copper converting process, with very successful trials conducted at Zhong Tiao Shan, China, in September 2007.

The technological developments of scrap copper smelters

Scrap Copper Smelting in China P12 3 The Scrap Copper Smelting Technologies in China Mixed into the copper concentrate processing system In China, there are lots of copper concentrate smelting plants using P-S converter blowing process（such as Daye Nonferrous, Jiangxi Copper Group，and etc.), blister and high-grade copper can be smelted

Applying ausmelt technology to recover Cu, Ni, and Co from ...

The technical feasibility of recovering copper, nickel, and cobalt from smelting and converting slags using Ausmelt’s top-submerged lancing process has been demonstrated at the pilot-plant scale and in several commercial applications. Process conditions may be tailored to achieve the maximum economic recovery of valuable metals and to yield a product composition that is suitable for ...

Top submerged lance direct zinc smelting - ETN Socrates

Top submerged lance direct zinc smelting J. Hoanga, M.A. Reutera,*, R. Matusewicza, S. Hughesa, N. Piretb a Ausmelt Ltd., 12 Kitchen Rd., Dandenong, Vic 3175, Australia bPiret Stolberg Partners, Im Licht 12, D-47279 Duisburg, Germany article info Article history: Received 22 September 2008 Accepted 24 December 2008 Available online 8 February 2009

Home - Home Home

ISASMELT™ is installed in major lead and copper smelting and converting operations around the world, including Australia, USA, Belgium, Germany, Great Britain, India, Malaysia, China, Kazakhstan and Zambia. More than nine million tonnes of copper-containing materials are smelted each year with ISASMELT™ technology.

Process Description and Abbreviated History of Anglo ...

In 2002, the ACP converter and new acid plant were commissioned and ramp-up got underway. The Slag Cleaning Furnace followed in 2003, to treat the converter slag. In 2004, ACP took over the full converting load for all of Anglo Platinum. Construction started on Phase B, expanding converting

MOLTEN - LAYER REACTOR FOR COPPER SMELTING AND

bath smelting or in the gas jet immersed in the bath, such as in the Ausmelt process. In a new concept of reactor for smelting and converting, a different approach has been taken: instead of forming a reacting flame like in flash or cyclone processes or a reacting bath like in Ausmelt or El Teniente reactors, all reaction occurs in a molten layer

Applying ausmelt technology to recover Cu, Ni, and Co from ...

The technical feasibility of recovering copper, nickel, and cobalt from smelting and converting slags using Ausmelt’s top-submerged lancing process has been demonstrated at the pilot-plant scale and in several commercial applications. Process conditions may be tailored to achieve the maximum economic recovery of valuable metals and to yield a product composition that is suitable for ...

CENTUM CS 3000 for Russian Copper Smelter

An Ausmelt smelting and rotary holding furnace replaced three old shaft furnaces. The new smelting system processes approximately 460,000 tonnes/year of concentrates, producing matte for subsequent conversion to blister copper in existing Peirce-Smith converters.

Extractive Metallurgy of Copper

8.6. Alternatives to PeirceeSmith Converting 143 8.6.1. Hoboken Converter 144 8.6.2. Flash Converting 144 8.6.3. Submerged-Tuyere Noranda Continuous Converting 147 8.6.4. Recent Developments in PeirceeSmith Converting Alternatives 150 8.7. Summary 150 References 151 Suggested Reading 153 9. Bath Matte Smelting: Ausmelt/Isasmelt and Mitsubishi ...

COPPER CONCENTRATES: SMELTING TECHNOLOGIES

• Until 2000’sflash smelting technology represent most of the smelting preferences in new operations. • Since, most of the new smelter prefer bath smelter, mostly Ausmelt/Isasmelt® furnaces and Chinese reactors. 3 8 13 8 9 6 3 4 3 0 2 4 6 8 10 12 14 Before 1980 Between 1980 - 2000 After 2000 s Smelting technologies through time Bath ...

SiroSmelt – CSIROpedia

Batch copper converting is carried out in an Ausmelt reactor at the Tongling Jingchang Copper smelter in China, and Ausmelt has also developed the so-called C3 continuous copper converting process, with very successful trials conducted at Zhong Tiao Shan, China, in September 2007.

Top submerged lance direct zinc smelting - ETN Socrates

Top submerged lance direct zinc smelting J. Hoanga, M.A. Reutera,*, R. Matusewicza, S. Hughesa, N. Piretb a Ausmelt Ltd., 12 Kitchen Rd., Dandenong, Vic 3175, Australia bPiret Stolberg Partners, Im Licht 12, D-47279 Duisburg, Germany article info Article history: Received 22 September 2008 Accepted 24 December 2008 Available online 8 February 2009

The technological developments of scrap copper smelters

Scrap Copper Smelting in China P12 3 The Scrap Copper Smelting Technologies in China Mixed into the copper concentrate processing system In China, there are lots of copper concentrate smelting plants using P-S converter blowing process（such as Daye Nonferrous, Jiangxi Copper Group，and etc.), blister and high-grade copper can be smelted

Copper - Sulphuric Acid

Flash converting closely resembles flash smelting. Flash smelting is a closed process and, consequently, off-gas emissions can be efficiently controlled. Flash converting had its first application in the expansion and modernization of Kennecott's copper smelter near Salt Lake City, Utah, which was implemented during 1992-95.

Process Description and Abbreviated History of Anglo ...

In 2002, the ACP converter and new acid plant were commissioned and ramp-up got underway. The Slag Cleaning Furnace followed in 2003, to treat the converter slag. In 2004, ACP took over the full converting load for all of Anglo Platinum. Construction started on Phase B, expanding converting

USRE44850E1 - Process for copper converting - Google Patents

USRE44850E1 US13/539,953 US200513539953A USRE44850E US RE44850 E1 USRE44850 E1 US RE44850E1 US 200513539953 A US200513539953 A US 200513539953A US RE44850 E USRE44850 E US RE44850E Authority US United States Prior art keywords slag phase copper slag phase iron Prior art date 2004-04-07 Legal status (The legal status is an assumption and is not a legal conclusion.

Copper Smelting Technology Trends - LinkedIn

Aug 23, 2017 Other process developments are the Ausmelt submerged lance smelting, the Mitsubishi continuous smelting, slag cleaning and blister copper production. ... Roasting, smelting and converting

Copper 2013 - Outotec

mary smelting furnace, the focus switches to the acid plant (if single absorption) and later the converter aisle. Converter hood technology from the beginning was de-signed for high false air to ensure that the converter hoods and gas outlet did not get to warm. (Picture 1) A later attempt in converter hood technology was fitting

COPPER CONCENTRATES: SMELTING TECHNOLOGIES

• Until 2000’s flash smelting technology represent most of the smelting preferences in new operations. • Since, most of the new smelter prefer bath smelter, mostly Ausmelt/Isasmelt® furnaces and Chinese reactors. 3 8 13 8 9 6 3 4 3 0 2 4 6 8 10 12 14 Before 1980 Between 1980 - 2000 After 2000 s Smelting technologies through time Bath

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